Course: Production Control Methodology

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Course title Production Control Methodology
Course code KPV/MRV
Organizational form of instruction Lecture + Tutorial
Level of course Master
Year of study 1
Semester Winter
Number of ECTS credits 5
Language of instruction Czech
Status of course Compulsory, Compulsory-optional
Form of instruction Face-to-face
Work placements This is not an internship
Recommended optional programme components None
Lecturer(s)
  • Šípal Laurent, doc. Ing. CSc.
Course content
The course acquaints students with the production process, its elements, planning and management. 1. Introduction, history, key trends and problems, paradigm of modern approach to production management 2. Classical approach to production control, production program, batch and series, batch size, continuous batch time 3. Man in the production process, possibilities of qualitative and quantitative determination and management of labor force 4. Classical production planning, forecasting and forecasting 5. Purchasing and storage management, insurance stock and its calculation 6. Production start-up curves, balancing requirements and capacities, workshop management of production 7. Logistic Y and types of production, planning of material requirements, creation of purchase orders and production orders from primary and secondary requirements 8. Deadline solutions, capacity planning, buy / produce dilemma 9. New trends and production philosophy, lean production, Kanban, Toyota system, Kaizen, Jit 10. Daily production scheduling, Johnson rule, scheduling heuristics 11. Simplified data structures for production planning and management 12. Consultations on credit works and exam questions 13. Reserve

Learning activities and teaching methods
Lecture supplemented with a discussion, Task-based study method, Individual study, Self-study of literature
  • Contact hours - 52 hours per semester
  • Preparation for an examination (30-60) - 50 hours per semester
  • Preparation for laboratory testing; outcome analysis (1-8) - 4 hours per semester
  • Undergraduate study programme term essay (20-40) - 24 hours per semester
prerequisite
Knowledge
be able to define what a structural BOM is and what data it contains
be able to define what data it needs to purchase material and semi-finished products
be able to describe procedures for cutting flat and bar material, production of simple engineering components and assembly in piece and series production
know what a business case is, invoice, material order, delivery note, stock card, shipping note
have basic knowledge of data analysis and databases
Skills
be able to work with MS Office tools (Word, Excel, Access)
be able to work with PC
be able to read and create simple engineering drawings
be able to create a simple technological and assembly procedure independently
Competences
N/A
N/A
N/A
learning outcomes
Knowledge
know types of production, organization of production center
understand the time analysis of the production process
know the methods of production planning and management
know the specifics of workshop managemen
Skills
to plan production capacity
work with a simple information system for production management
manually plan the production of a simple product in quantity, time and capacity
prepare the following business and production documents: order of material, receipt, delivery note, production guide, invoice for material, services and finished product
teaching methods
Knowledge
Lecture supplemented with a discussion
Task-based study method
Self-study of literature
Individual study
E-learning
Skills
Cooperative instruction
Project-based instruction
Multimedia supported teaching
Students' portfolio
Task-based study method
assessment methods
Knowledge
Oral exam
Test
Individual presentation at a seminar
Project
Skills
Skills demonstration during practicum
Project
Recommended literature
  • Greasley, Andrew. Operations management. 2nd ed. Chichester : John Wiley & Sons, 2009. ISBN 978-0-470-99761-1.
  • Gregor, Milan; Mičieta, Branislav,; Bubeník, Peter. Plánovanie výroby. 1. vyd. Žilina : EDIS, 2005. ISBN 80-8070-427-9.
  • Imai, Masaaki. Kaizen : metoda, jak zavést úspornější a flexibilnější výrobu v podniku. Vyd. 1. Brno : Computer Press, 2007. ISBN 978-80-251-1621-0.
  • Košturiak, Ján. Kaizen : osvědčená praxe českých a slovenských podniků. Vyd. 1. Brno : Computer Press, 2010. ISBN 978-80-251-2349-2.
  • Liker, J.,K. Jak to dělá Toyota. Management Press, Praha, 2008. ISBN 987-80-7261-173-7.
  • Pinedo, M. Planning and Schedulling in Manufacturing and Services, Springer. Springer, 2009. ISBN 978-1-4419-0909-1.
  • Stevenson, William J. Operations management. 10th ed. Boston : McGraw-Hill, 2009. ISBN 978-0-07-337784-1.
  • Tomek, Gustav; Vávrová, Věra. Řízení výroby a nákupu : plánování, řízení a kontroling : komplexní standardizace : řízení dodavatelského řetězce - Supply Chain Management : praktické příklady : pro manažery a specialisty výroby, nákupu, logistiky a studenty VŠ. 1. vyd. Praha : Grada Publishing, 2007. ISBN 978-80-247-1479-0.
  • Wannenwetsch, Helmut. Integrierte Materialwirtschaft und Logistik : Beschaffung, Logistik, Materialwirtschaft und Produktion. 4., aktualisierte Aufl. Heidelberg : Springer, 2010. ISBN 978-3-540-89772-9.


Study plans that include the course
Faculty Study plan (Version) Category of Branch/Specialization Recommended year of study Recommended semester